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Starting from Scratch with Aluminum


Our Customer Service Lead, Lora, gets questions quite frequently about working with aluminum. Sometimes folks are downright shocked when they receive their blanks, because their surfaces are slightly scratched. The important thing to know is that this is completely normal and easy to remedy. By following a few quick steps, they will not remain scratched up for very long!
Aluminum is such an amazing metal because few people are allergic to it, it doesn't tarnish, and it is as light as a feather. It is a fraction of the cost of silver and very easy to stamp. You can use your one pound brass hammer and hardly any muscle to get some great impressions with your stamps.

Aluminum blank with some scratches.


The one initial drawback to aluminum is the superficial scratches that occur for a variety of reasons but mainly because it is just so soft. The more complex shaped blanks tend to scratch more easily because the edges can be sharp and rub up against one another when they are in transit. The best way to get rid of these scratches is to get abrasive!

Sanding Scratched Aluminum

If you like a modern matte finish, grab your coarse sand paper and give it a good polish. That's it! If you prefer a more glassy finish, start with a coarse grit sand paper or buffing stick and continue polishing with finer and finer grits to bring up the shine. Finishing with a Pro Polish Pad will really create a nice shine on your aluminum.

Lora took one of our Aluminum Plaques back to the design space to demonstrate how your blank might look when you first see it. She added some additional scratches across the blank to really show you how you can get scratches out. These gouges are mighty deep! She simply used a few different grits of from our sanding sponges pack and a little elbow grease. She found that the spongy backing makes them easier to hold. Her final polish was with a Pro Polish pad.

Creating a slightly matte finish with these blanks makes a more sustainable product because it will not look scratched with wear. Instead, it will look beautiful and modern and scratch free!

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  • Lisa Kelly
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